Key Management for Automotive & Industrial Manufacturing

Key Management for Automotive & Industrial Manufacturing

KeyScaler® delivers secure, scalable key and certificate provisioning for high‑volume manufacturing. It streamlines how OEMs and contract manufacturers generate, import, distribute, and audit cryptographic material across global plants—so every ECU, controller, or smart device leaves the line with a verifiable identity and the right keys, every time.

How it works

  • Central ingest & storage – Keys are generated in KeyScaler or imported from OEMs and encrypted to HSM‑bound public keys before being placed in the central SDR.
  • Secure distribution to plants – The Remote Site Client pulls encrypted key bundles, performs HSM‑based decryption on‑site, and stores them in the local SDR.
  • Controlled use on the line – Assembly‑line terminals authenticate, look up the correct record by metadata (e.g., serial number), and retrieve just‑enough secrets for flashing or personalization.
  • Full audit & reconciliation – Usage, operator actions, and cross‑site movements are logged centrally for compliance and troubleshooting.

Challenge

The manufacturing challenge

Modern vehicles and industrial assets rely on dozens of embedded controllers that must be provisioned with unique keys, passwords, and certificates. Keys arrive from multiple OEMs, models change frequently, and factories operate in different regions with uneven connectivity. Without a centralized, policy‑driven system, teams face:

  • Risk of key sprawl and manual handling errors
  • Inconsistent processes across plants and suppliers
  • Limited visibility and weak audit trails for compliance
  • Inefficient rework when keys or firmware need to change

KeyScaler replaces fragile, ad‑hoc processes with a secure, automated platform that scales with your production.

The Solution

An extension of the KeyScaler® platform designed for manufacturing environments, the solution provides:

  • Secure Data Repositories (SDRs) to centrally store keys and associated metadata, with HSM‑backed protection and granular access controls.
  • Remote Site Client to receive encrypted key bundles at factory sites, decrypt via on‑prem HSM, and deliver into local SDRs for use on the line.
  • Assembly Line integrations for device registration, authentication, and controlled key retrieval at tester/programmer stations.
  • Hub‑and‑spoke operations so a central data center distributes keys to every plant and receives reconciliation logs back for end‑to‑end integrity.
Secure Key Generation, Storage and Distribution

Situation

Device Authority and Entrust partnered to provide solutions to a global manufacturer of automotive components that has multiple secure manufacturing lines that require a Key Distribution and Management System and PKI service to provision digital certificates to each OEM.
This manufacturer needed to be able to securely transport keys from the OEM delivery service to the remote factories. These keys are injected directly into the OEM’s vehicle electronic components, which are then distributed to end customers for inclusion in their finished automotive products. Those finished products needed to be able to close the loop with the initial key provider for auditing purposes.

Solution

Device Authority’s KeyScaler and Entrust PKI were implemented to provide:

  • A hybrid and high scale PKI service to provision digital certificates as a trusted identity, unique to each OEM
  • Certificate Lifecycle Management capabilities to reduce management overheads and risk
  • Device Identity management via the use of Device Authority’s Dynamic Device Key Generation (DDKG) technology
  • KeyScaler, a key distribution and management solution backed by the PKI, to securely transport keys from the OEMs of production equipment to remote factories worldwide
  • Policy-driven Encryption with granular read/write access permissions HSM Access Control for integration with third-party
  • HSM for secure and automated key generation and storage using HSM
  • Key generation and usage reporting for auditing

Summary

Faster time to value

Streamlined device security reducing admin burden

Accelerated incident response and reduced liability

Discover the benefits of an OEM-owned Key Management Solution

As the automotive sector transitions to fully connected and software-defined vehicles, centralized control over cryptographic key management is now a mission-critical requirement. This whitepaper outlines why automotive Original Equipment Manufacturers (OEMs) must own and operate their own Key Management Systems (KMS)—rather than delegating this responsibility across fragmented supplier ecosystems.

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Key Benefits

Supply chain visibility and control

Consistency at scale

Shorter takt times

Reduced risk

Audit-ready

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